Yamaha CV80 Maintenance Schedule
The "Periodic Maintenance
/ Lubrication Intervals" schedule is taken directly from a 1984 edition Yamaha CV80K factory service manual.
Before starting any work, always consult
the manual for your scooter's model & year and be sure you know what you're doing.
Item | Remarks | Type |
Initial break-in 1 600 mi (1,000 km) or 1 month |
Initial break-in 2
2,500 mi (4,000 km) or 6 months |
Thereafter every
2,000 mi (3,000 km) or 6 months |
Thereafter every
9,500 mi (15,000 km) or 24 months |
Autolube pump* | Check and adjust minimum pump stroke. | - |
X | |||
Air filter* | Check for clogging. Clean & dampen with oil. | SAE 10W40 type SE motor oil or foam air filter oil | X | X | X | |
Brake system* | Adjust free play. Replace shoes if needed | EBC503 | X | X | X | |
V-Belt* | Check cracks and wear. Replace if
necessary. Replace every (12,000 mi (18,000 km) |
- | ||||
Transmission oil | Warm up engine before draining. | SAE 10W40 type SE motor oil or GL gear oil | Replace | Replace | Replace | |
Control and meter cables* | Inspect and apply chain lube thoroughly. | Yamaha chain and cable lube or SAE 10W30 motor oil |
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Center/side stand pivots* | Check operation and lubricate. Apply chain lube lightly. | Yamaha chain and cable lube or SAE 10W30 motor oil | ||||
Throttle* | Adjust as necessary. Lightly lubricate | Lithium soap based grease |
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Front brake tension- bar pivots and bottom link pivots* | Apply until new grease shows. | Lithium soap based grease | X |
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Front axle* | Apply grease lightly. | Lithium soap based grease |
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Steering Bearings* | Check bearings assembly for looseness. Moderately repack 9,500 mi (15,000 km). | Medium weight wheel bearing grease. | Repack |
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Wheel bearings* | Check bearings for smooth rotation. Tire Pressure F 14 psi, Rear 22 (36 max) psi. |
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Battery | Check specific gravity and breather pipe for proper operations. |
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* It is recommended that these items be serviced by a Yamaha dealer or other qualified mechanic.
No. | Item | Remarks | Initial 1
600 mi (1,000 km) or 1 month |
Initial 2 2,500 mi (4,000 km) or 6 months |
Service 1
4,000 mi (7,000 km) or 12 months |
1 | Spark plug | Check condition. Adjust gap and clean. Replace at 2,000 mi (3,000 km) BP7HS, gap .024 - .031 | Replace | Replace | |
3* | Fuel line | Check fuel hose and vacuum pipe for cracks or damage. Replace is necessary. | X | X | |
4* | Exhaust system | Check for leakage. Retighten if necessary. Replace gaskets if necessary. | X | X | |
5* | Idle speed | Check and adjust engine idle speed. Adjust cable free play. | X | X | |
7* | Fuel petcock | Check fuel filter screen and clean necessary. | X | X | X |
* It is recommended that these items be serviced by a Yamaha dealer or other qualified mechanic.
Note:
For further odometer readings, repeat
the above maintenance at the period established: Service 1: every 1,900
mi (3,000 km), Service 2: every 3,800 mi (6,000 km), and service 3: every
5,700 mi (9,000 km) intervals.